基于保水性盐渍海蜇脱铝工艺的研究

Study on de-aluminization process of salted jellyfish based on water retention properties

  • 摘要: 传统即食海蜇加工采用的盐矾工艺不仅造成铝残留超标 (可达1 000 mg·kg−1) 危害健康,还使海蜇严重脱水;而现有脱铝方法存在效率低、成本高或影响品质等问题,亟需开发能同步降低铝残留和保持水分的优化工艺。为提升盐渍海蜇脱铝工艺中的保水效果,通过复配脱铝保水剂,考察了脱铝率、得率、质构特性及微观结构对产品品质的影响。结果显示:当脱铝保水剂的配比为三聚磷酸钠 (Na5P3O10)  0.25 g·mL−1、磷酸二氢钠 (NaH2PO4)  0.40 g·mL−1、焦磷酸二氢二钠 (Na2H2P2O7)  0.30 g·mL−1、乳酸钙 Ca(C3H5O3)2  0.40 g·mL−1、卡拉胶 0.70 g·mL−1,浸泡料液比为1∶3 (g·mL−1),浸泡时间为2 h时,盐渍海蜇铝残留量由初始的1 121.58 mg·kg−1降至154.10 mg·kg−1,脱铝率达86.26%,且处理后的产品得率提升至122.68%。质构分析显示,试验组与对照组的硬度和咀嚼性均呈逐渐降低趋势;扫描电镜观察显示,处理后的海蜇组织结构更为紧密。研究表明,该工艺在有效脱除盐渍海蜇铝残留量的同时,显著改善了保水能力和食用品质。

     

    Abstract: Traditional ready-to-eat jellyfish process using alum-salt method not only causes excessive aluminum residues (Up to 1 000 mg·kg−1) that pose health risks, but also leads to severe dehydration of jellyfish. Current aluminum removal methods suffer from low efficiency, high costs, or quality deterioration issues, making it imperative to develop optimized processing techniques that can simultaneously reduce aluminum residues and maintain moisture content. In order to improve the water retention effect during the de-aluminization process of salted jellyfish and its impact on product quality, we studied the changes in the aluminum removal rate, yield, textural properties and microstructure by using a compounded aluminum-removing water-retaining agent. The results show that the aluminum content in salted jellyfish decreased from an initial 1 121.58 mg·kg−1 to 154.10 mg·kg−1, achieving an aluminum removal rate of 86.26% under the following optimal conditions: sodium tripolyphosphate (Na5P3O10) of 0.25 g·mL−1, sodium dihydrogen phosphate (NaH2PO4) of 0.40 g·mL−1, disodium dihydrogen pyrophosphate (Na2H2P2O7) of 0.30 g·mL−1, calcium lactate Ca(C3H5O3)2 of 0.40 g·mL−1, carrageenan of 0.70 g·mL−1, soaking solid-to-liquid ratio of 1:3 (g·mL−1), and soaking time of 2 h. Moreover, texture profile analysis (TPA) reveals that both the experimental and control groups exhibited a gradual decline in hardness and chewiness. Scanning electron microscopy (SEM) observation demonstrates that the treated jellyfish possessed a more compact tissue structure, and the product yield after treatment increased to 122.68%. The study confirms that de-aluminization process in this study can not only reduce the aluminum residues in salted jellyfish effectively, but also improve the water-holding capacity and edible quality significantly.

     

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